High RPM Pellet Dual Screw Extruder Machine For Filler Masterbatch

TSE-96 High RPM Twin Screw Extruder for Filler Masterbatch Extruder

Twin Screw Extruder

A twin screw extruder, also known as a co-rotating twin screw compounding extruder, is one of the most advanced and versatile machines used in polymer compounding, plastic modification, masterbatch production, and recycling. With its modular screw design and superior mixing capabilities, the twin screw extruder delivers excellent dispersion, strong shearing performance, precise material blending, and consistent pellet quality.

The extruder utilizes intermeshing co-rotating screws, multi-zone temperature control, and highly efficient feeding systems to process a wide range of materials, including engineering plastics, color masterbatch, filler masterbatch, biodegradable materials, elastomers, and recycled plastics. This makes it an ideal solution for both industrial production and research applications.

 
Applications of the Twin Screw Extruder
 
Plastic Compounding: PP, PE, ABS, PA, PC, TPU, TPE, PET, PBT.
Masterbatch Production: color masterbatch, additive masterbatch, filler masterbatch.
Engineering Plastics Modification: flame-retardant, reinforced, impact-modified materials.
Biodegradable Compounds: PLA, PBAT, PHA, starch-based blends.
Nano-Material Dispersion: carbon black, calcium carbonate, talc, nano-fillers.
Recycling & Reprocessing: mixed plastic waste, industrial scraps, post-consumer materials.
 
 Technical Specifications
 

With these specifications, the twin screw extruder can efficiently handle high-performance compounding processes requiring stable melt pressure, strong mixing, and continuous output.
 
Key Advantages
 
High dispersion & mixing efficiency due to intermeshing screw structure.
Modular screw design enables customized configurations for different materials.
Energy-efficient operation with optimized torque system.
Excellent pellet uniformity and stable product consistency.
Wide material compatibility, suitable for engineering plastics and masterbatch.
High automation level, reducing labor and improving production stability.
Durable, long-lasting construction, ideal for continuous 24/7 operations.
 
FAQ
 
Q1: What materials can a twin screw extruder process?
Most thermoplastics, including PP, PE, ABS, PA, PC, PET, TPU, PLA, PBAT, and functional additives.
Q2: Can the extruder be customized?
Yes. Screw elements, feeders, degassing ports, filtration, and pelletizing systems can be fully tailored.
Q3: What industries use twin screw extruders?
Plastic compounding factories, masterbatch plants, recycling facilities, and R&D laboratories.
 
After-Sales Service
 
We offer on-site installation, operator training, process optimization, formulation consultation, spare parts supply, remote technical support, and lifetime after-sales service to ensure your twin screw extruder operates efficiently and reliably.